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Silicosis: A Critical Issue for Fabricators

Spanish Translation

Silicosis is nothing new.  The first documented cases and descriptions of silicosis date back to the 16th century, though it wasn't called "silicosis" at that time. The recognition of the disease as related to dust exposure, particularly among miners, has been known for centuries.  Below is a very brief history:

  1. 16th Century: The earliest documented references to what we now identify as silicosis can be traced back to the writings of Paracelsus, a Swiss physician and alchemist. In his work, he described the specific lung diseases that afflicted miners as a result of inhaling metal vapors and dust. Additionally, during the same period, Agricola (Georgius Agricola), a German scholar, extensively detailed the various diseases prevalent among miners in his renowned posthumously published work "De Re Metallica" in 1556. This included the identification and description of lung ailments caused by prolonged exposure to dust in the mining environment.

  2. 19th Century: During the 19th century's Industrial Revolution, as mining and quarrying activities expanded, there was a growing awareness of a condition that would later be termed "silicosis." It became increasingly clear that lung diseases affecting miners were directly connected to inhaling dust, particularly from materials containing silica, such as stone and coal.

  3. Early 20th Century: The term "silicosis" was first introduced in 1871 by Achille Visconti, an Italian pathologist, and Antonini. This term was used to describe the debilitating lung disease that results from the inhalation of silica dust. As awareness of the condition grew within the medical community, extensive research conducted in the early 1900s served to solidify our understanding of the disease, particularly its direct correlation to the inhalation of crystalline silica particles.

  4. 1930s: The understanding of silicosis saw a substantial increase in the 1930s, particularly following the tragic Gauley Bridge disaster in West Virginia. During the construction of a tunnel through high-silica rock, many workers were exposed to silica dust and subsequently succumbed to silicosis. This devastating incident sparked heightened public awareness of the dangers of silica exposure and played a pivotal role in the establishment of safety regulations aimed at safeguarding workers from the harmful effects of silica dust.

In summary, although knowledge of the harmful effects of silica dust on the lungs has been around for centuries, the understanding of silicosis as a specific disease has evolved over the last few hundred years, with significant developments in the 19th and early 20th centuries.

Today, there is no shortage of attention being given to this critical issue.  A simple internet search will provide anyone with a wealth of information, including this 2010 journal article published in the National Library of Medicine, A Brief Review of Silicosis in the United States.  And, yes, silicosis has been making headlines recently, as highlighted in a Daily Journal article from August 9th, 2024, where engineered stone companies were found partially liable for a worker's silicosis.

In 2024, there is simply no excuse for being unaware of the dangers posed by working in our industry, including the very real dangers related to silicosis.

The good news is that fabricators have the power to choose how they will protect themselves and their teams from this preventable disease. Additionally, quartz manufacturers are beginning to alter their formulas in order to reduce harmful silica levels in their products. In other words, you have real choices to make, and these decisions are entirely yours. Regardless of where you buy your tools, the ultimate responsibility for safety lies with those who use them. At Correlux, we strongly urge every fabricator to take this issue seriously and make informed decisions to safeguard their health.

Below are a few more resources for you to consider.

Recent Developments: OSHA's Call for Action

In a recent release by the Department of Labor, OSHA has reiterated the critical importance of protecting workers from the hazards of silica dust, especially in the engineered stone industry (source). The agency continues to push for stricter enforcement of safety regulations and increased awareness among employers and workers alike. This underscores the urgency of implementing effective dust control measures and following best practices to mitigate the risks associated with silica exposure.

OSHA Guidelines on Preventing Silicosis

The Occupational Safety and Health Administration (OSHA) has provided comprehensive guidelines to help fabricators and other workers reduce the risk of silicosis. These guidelines, outlined in OSHA's official publication (OSHA3768), emphasize the importance of controlling silica dust through various methods, including:

  • Wet Methods: Using water or other liquids to suppress dust is a critical step in preventing airborne silica particles. OSHA recommends this as one of the most effective dust control measures.

  • Engineering Controls: Implementing local exhaust ventilation systems and using tools equipped with dust collection systems can greatly reduce exposure to silica dust.

  • Personal Protective Equipment (PPE): Wearing the right respirators and protective gear is essential when working in environments where silica dust may be present.

Key Takeaway: OSHA's guidelines reinforce what Correlux advocates, i.e. the importance of using wet methods and proper dust control practices. By following these guidelines, fabricators can significantly reduce the risk of silicosis and ensure a safer working environment.

Industry Best Practices: Insights from the Marble Institute of America

The Marble Institute of America (MIA) also provides crucial insights into managing the risks of silicosis within the stone industry. Their detailed guide, titled Silicosis: An Industry Guide (source), offers technical advice and best practices, including:

  • Dust Suppression Techniques: The MIA highlights the importance of wet cutting, grinding, and polishing, similar to OSHA’s recommendations, to minimize airborne silica dust.

  • Workplace Safety Protocols: Establishing clear safety protocols and regular training for workers is essential. The guide encourages ongoing education to ensure that workers are aware of the risks and know how to protect themselves.

  • Health Monitoring: Regular health check-ups and monitoring for signs of respiratory issues are recommended to catch any potential problems early.

Key Takeaway: The Marble Institute of America's guide complements OSHA's recommendations, providing additional industry-specific practices that can further enhance workplace safety and reduce the risk of silicosis.

Correlux Strongly Recommends Wet Use

Disclaimer: Correlux tools are designed with safety in mind. However, to maximize safety and effectiveness, we strongly recommend using our tools exclusively in wet conditions. Wet use dramatically reduces the risk of airborne silica dust, helping to protect your health, and always use an OSHA approved dust mask. Failure to follow this recommendation may result in increased exposure to hazardous silica dust.

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